Forget what you know about condition monitoring.
Forget what you know about condition monitoring.
Forget what you know about condition monitoring.
SAM4 works differently. And better.
Andy Roegis - Arcelor Mittal: "SAM4's information about health, performance and energy consumption provides insights needed to prevent unplanned downtime and optimise maintenance efficiency”.
Condition monitoring,
Re-engineered.
Condition monitoring,
re-engineered.
SAM4 is a Smart Condition Monitoring solution for critical AC motors and rotating equipment. Unlike traditional tools that use vibration sensors, SAM4 measures electrical waveforms from inside the Motor Control Cabinet, creating a reliable, accurate, and easy to use condition monitoring solution that scales.
SAM4 is a Smart Condition Monitoring solution for AC induction motors and rotating equipment. Unlike traditional tools that use vibration sensors, SAM4 measures electrical waveforms from inside the Motor Control Cabinet, creating a reliable, accurate, and easy to use condition monitoring solution that scales.
24 / 7 Condition Monitoring
24 / 7 Condition Monitoring
Detects electrical and mechanical failures up to months in advance.
Detects electrical and mechanical failures up to months in advance.
Plug and Play System
Includes IoT-sensors, machine learning algorithms and an online dashboard.
Automated Analysis & Alerts
Automated Analysis & Alerts
Automated analysis provides real-time information and smart alerts.
Eliminate Unplanned Downtime
Eliminate Unplanned Downtime
Algorithms turn data into real-time insights into the health, performance and energy consumption of connected assets, to provide insights that help you optimise your assets performance whilst lowering maintenance costs.
Algorithms turn data into real-time insights into the health, performance and energy consumption of connected assets, to provide insights that help you optimise your assets performance whilst lowering maintenance costs.
Eliminate
Unplanned Downtime
Eliminate Unplanned Downtime
Eliminate Unplanned Downtime
Unplanned downtime costs hundreds of billions each year. SAM4 detects upcoming failures at an early stage, so you can schedule maintenance before breakdowns occur.
Prioritise
Maintenance Tasks
Prioritise Maintenance Tasks
Prioritise Maintenance Tasks
20 - 40% of your maintenance technicians retire within the next 5 years. SAM4 allows you to optimize maintenance efficiency and maximize productivity.
20 - 40% of your maintenance technicians retire within the next 5 years. SAM4 allows you to optimize maintenance efficiency and maximize productivity.
Reduce
Energy Waste
Reduce Energy Waste
Reduce Energy Waste
Motors represent ~69% of your electricity costs. SAM4 provides insights that enable you to reduce your electricity bill and reduce energy waste, without compromising output performance.
"Last September, SAM4 detected a worn axle. We decided to add an inspection to the next planned stop. The findings were substantiated— an axle was worn and subsequently replaced. SAM4's alarm prevented a major downtime incident."
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SAM4 installs inside the Motor Control Cabinet
SAM4 installs inside the Motor Control Cabinet
The MCC is the safest environment for sensor equipment. No hardware is placed on or near the asset in the field.
ATEX-zones
Installing sensors inside ATEX-zones is costly. The paperwork involved is extensive, sensors are costly. SAM4 installs inside the MCC, which sits outside of the ATEX-zone.
Harsh Environments
Harsh Environments
In many industries, assets operate in harsh conditions. Think of the steel industry, where conveyors transport sizzling plates of metal. SAM4 monitors from a distance but still delivers accuracy.
Hard-to-Reach Places
Submerged pumps, remote assets, motors hidden in larger machines—to name a few. Installing sensors is often impossible or hugely expensive. SAM4 eliminates those problems by sitting in the MCC.
"The Motor Control Cabinet is the ideal location for installing sensors and communication hardware. It provides shelter from the elements and external disturbances. It also has power available, so we do not have to balance battery lifetime and data quality."
"The Motor Control Cabinet is the ideal location for installing sensors and communication hardware. It provides shelter from the elements and external disturbances. It also has power available, so we do not have to balance battery lifetime and data quality."
Interested in learning more?
Applications
SAM4 is available for low voltage, Direct Online, or VFD-driven AC induction motors and most types of rotating equipment.
Pumps
Conveyors
Compressors
Blowers & Fans
"We need to stop focussing on the intial price of a pump - and start thinking about the costs of a failing pump. Proper maintenance is not a cost driver. It is a source of competitive advantage and a catalyst for growth."
Discuss your business case?
SAM4 users
Asset Owners
Prevent unplanned downtime, optimize Overall Equipment Efficiency and prioritise maintenance tasks.
Maintenance
Service Providers
Maintenance Service Providers
Improve service levels, extend the number of monitored assets and offer performance-based contracts.
Original Equipment Manufacturers
Offer a diversified product that includes uptime guarantees or "power by the hour contracts" based on a white-label version.
Schedule a demo
Schedule a demo
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